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Production-Inventory Model

Definition

A production-inventory model chooses production PtP_t and end-of-period stock ItI_t to meet known demands dtd_t across periods. With given initial stock I0I_0, unit production costs ctc_t, and end-of-period holding costs hth_t, the course problem is represented by

min⁡∑t=1T(ctPt+htIt),It−1+Pt−dt=It,Pt,It≥0.\min\sum_{t=1}^T(c_tP_t+h_tI_t),\qquad I_{t-1}+P_t-d_t=I_t,\qquad P_t,I_t\ge0.

Interpretation

The model decides when to produce, not only how much. Production in a cheaper month may be stored for a later month at a holding cost, and the inventory balance ensures that every unit sold comes from current production or previously held stock.

Three months in a row with production entering from above, demand leaving from below, and inventory carried from one month to the next at a holding cost.

Each month in the figure is a balance: stock arriving from the previous month plus production equals demand plus stock carried out. In month 1, I0=0I_0=0 and P1=120P_1=120 meet d1=100d_1=100 and leave I1=20I_1=20, which is carried into month 2 at a cost of 8 per window.

The balance It−1+Pt−dt=ItI_{t-1}+P_t-d_t=I_t is what links the months: without it each month would be a separate problem. The nonnegativity of ItI_t excludes shortages, so demand must be met on time. The objective then weighs producing early against producing late: a month-3 window made in month 2 costs 45+8=5345+8=53, less than the 55 it costs in month 3, so producing early pays whenever the earlier unit cost plus the holding costs is lower, as long as capacity allows.

Linear program formulation introduces production and inventory decisions, balance equations and capacity restrictions; with continuous PtP_t and ItI_t the model is an LP. The same balance returns in the dynamic lot-size model, where every order also carries a fixed setup cost.


Key Results

  • Nonnegative inventory rules out shortages.
  • The window example charges a holding cost of 8 per window per month on end-of-month inventory.
  • The six-month exercise does not specify initial stock; taking I0=0I_0=0 is an explicit modelling assumption.
  • With positive production and holding costs and no required final stock, surplus final inventory is unnecessary.

Examples

  • Month 1 requires 100 windows; producing 120 from zero stock leaves 20.
  • Producing a month-3 window in month 2 costs 45 plus 8 holding, compared with 55 in month 3.

Prerequisites

Sources

Symbols: sum

Last updated: 22 October 2026 19:04